e-DS65 — left and right tube bending machine (65 mm)
Industrial CNC tube bending solution for demanding production workflows.
The e-DS65 is a high-capacity, fully electric tube bending machine designed for tubes up to 65 mm in diameter (65 × 3 mm in R=400 N/mm² steel) and long parts, with up to 11 electric axes. It bends both left and right and accepts up to 3 tooling levels to chain as many operations as possible while reducing tool changes — and therefore downtime — with optional automatic loading/unloading. All at 95°/s and an axis accuracy of ± 0,05, for production runs demanding robustness and repeatability.
Positioning
This model is designed for manufacturers seeking stable quality, productivity and process flexibility in tube bending and end-forming workflows.
Technical specifications
- Bending capacity : 65 x 3 mm
- Max average radius : 260 mm
- Max vertical head stroke : 260 mm
- Electric axis accuracy : ± 0,05
- X carriage speed : 1000 mm/s
- Y bending speed : 95°/s
- Z rotation speed : 400°/s
- Max tube length with front stop : 4000 mm
- Max tube length with rear stop : 5500 mm
- Footprint : L 7300 x l 1680 x H 1480 mm
- Working height : 1100 mm
- Weight : 4900 kg
Target outcomes
- High repeatability over long production runs.
- Consistent geometric quality on bent parts.
- Flexible setup for multiple references.
- Industrial reliability with scalable automation options.
Functions / options
- Configurable automation levels according to your workshop constraints.
- Digital workflow integration and simulation capabilities.
- Remote support and production-oriented assistance.
- Tooling adaptation based on part geometry and material.
Activity sectors
Automotive, HVAC, Aerospace, Naval, Medical, Furniture, Construction, Cycle
Photos, descriptions and technical data are indicative and non-contractual.
Related activity sectors
FAQ — e-DS65
Is the e-DS65 suitable for large diameters?
Yes, it is sized for high capacities and significant tube lengths with good cycle stability.
Can good precision be maintained on heavy sections?
Yes, the multi-axis electric drive and trajectory management deliver repeatable precision over time.
Which sectors typically use this model?
Automotive, construction, agriculture/public works and industrial applications requiring robustness and productivity.
What is the maximum bending capacity of the e-DS65?
The e-DS65 bends tubes up to 65 × 3 mm in R=400 N/mm² steel, with a maximum average radius of 260 mm.
What tube length can the e-DS65 handle?
Up to 4000 mm with a front stop and 5500 mm with a rear stop.
Is the e-DS65 fully electric?
Yes. The machine is fully electric, with up to 11 motorized axes, ensuring repeatability and energy-saving logic.
What are the e-DS65's speeds?
Bending speed of 95°/s on the Y axis, Z rotation at 400°/s and X carriage travel at 1000 mm/s.
Can the e-DS65 bend both left and right?
Yes. The e-DS65 can bend in both directions (left and right), making it possible to produce complex shapes without repositioning the part.
How does the e-DS65 reduce downtime?
Thanks to its stacked tooling levels (up to 3), the machine chains more operations on a single part while reducing the number of tool changes, which lowers downtime. Optional automatic loading/unloading further boosts productivity.
What configuration options are available?
Three versions (single-level, multi-level, automatic left/right multi-level), 11th axis, punching/marking, IGES import, PC simulation, remote maintenance, springback management and integration of automatic loading/unloading.
What is the e-DS65 tube bending machine used for?
The e-DS65 is the high-capacity model of the e-DS Series. It is designed to bend large-diameter tubes and long parts, with high process stability and complex multi-radius cycles. It targets production runs that demand robustness, repeatability and throughput.
Which tubes and capacities can the e-DS65 bend?
Bending capacity reaches 65 × 3 mm in R=400 N/mm² steel, with a maximum average radius of 260 mm. The machine handles tubes up to 4000 mm long with a front stop, and up to 5500 mm with a rear stop, making it suitable for long parts. The maximum vertical head stroke is 260 mm.
Why a fully electric tube bending machine?
The e-DS65 is fully electric and features up to 11 motorized axes. The all-electric drive ensures durable trajectory repeatability and an axis accuracy of ± 0,05, while integrating energy-saving logic. High speeds — 95°/s in bending (Y), 400°/s in rotation (Z) and 1000 mm/s on the carriage (X) — support strong productivity. Springback management and automatic part indexing upstream of bending contribute to the quality and consistency of production runs.
How do you configure an e-DS65?
The machine comes in three versions: single-level, multi-level, and automatic left/right multi-level. It can be fitted with an 11th axis, punching/marking functions, IGES import, PC simulation, webcam-based remote maintenance, and integration of automatic loading/unloading. The configuration is defined according to your material, radii and throughput — contact a Sportelli.Tech expert for a tailored quotation.